Roll-clad plates represent a breakthrough in metal composite technology, combining different metals to create materials with superior properties that meet the demanding requirements of various industrial applications. By leveraging advanced rolling techniques, these composites deliver exceptional performance while reducing costs and improving efficiency.
Custom Roll Bonded Clad Plate
Roll Bonded Clad Plate
Roll-clad plates offer a unique advantage by allowing conflicting material properties to be combined in ways that were previously impossible. By strategically layering metals, manufacturers can create composites that are both strong and lightweight, corrosion-resistant and cost-effective, thermally conductive and structurally sound.
Industrial Equipment and Pressure Vessels
Roll-clad plates have found significant application in pressure vessels and specialised equipment where corrosion resistance and structural integrity are paramount. The combination of stainless steel cladding with carbon steel substrates creates materials that offer the strengths of carbon steel and the corrosion resistance of stainless steel. This makes them ideal for use in chemical processing equipment and refined pressure vessels. This dual functionality extends the lifespan of the equipment and reduces maintenance requirements.
Construction and Infrastructure
In the construction sector, roll-clad plates are being specified with increasing frequency for use in structural components in demanding environments. Their use in airport terminal buildings as key structural elements is a testament to their reliability and performance. The composite plates deliver the necessary structural strength while resisting environmental degradation, making them suitable for long-span structures in aggressive environments where durability is essential.
Transportation and Automotive
The transportation industry stands to benefit from the use of steel-aluminum composites, which merge the high strength of steel with the lightweight properties of aluminum. These composites are extensively used in vehicle body materials for automobiles and high-speed trains, engine bearing materials, and various components where weight reduction directly impacts fuel efficiency and performance. The exceptional formability of these composites allows designers to create complex shapes while maintaining optimum strength.
Energy and Chemical Processing
Roll-clad plates are of critical importance in the energy sector, particularly in oil and gas applications. In such contexts, materials must be able to withstand corrosive environments while maintaining structural integrity. The composites' ability to resist oxidation and corrosion makes them valuable for use in pipelines, processing equipment, and storage facilities. Furthermore, their utilisation in the nuclear energy and power generation sectors underscores their dependability under extreme operating conditions.
Applicable Materials for Roll Bonded Clad Plate
Titanium steel clad plates shall comply with industry standards. The composite and parent materials listed in the table can be combined as needed.
Product Name | Roll Bonded Clad Plate |
Standard | ASTM B265 |
Cladding Technique | Vacuum Rolling, Hot Rolling, Cold Rolling |
Cladding Material |
Titanium (TA1, TA2, TA3, TA9, TA10 etc ) ASTM B265 Titanium (Gr1, Gr2, Gr3, Gr7, Gr12 etc ) |
Base Metal (various carbon steels) |
ASTM A516, ASTM A515, ASTM A266, ASTM A572, ASTM A709, ASTM A387, ASTM A240, etc. |
Cladding Sizes | Thickness: Around 0.3mm-28mm Width: Around 400mm-3000mm Length: Around 1000mm-4000mm (negotiation, customizable) |
Clad Plate Total Thickness | Around 6-50mm |
Clad Plate Total Width | Around 3600mm or Customizable |
Clad Plate Total Length | Around 12000mm or Customizable |
Surface Treatment | Polished, blast cleaned, pickled and passivated as per the applicable standard, or Negotiable. |
Industrials | Oil & Gas, Petroleum refining, Chemical industry, Electric power, Military, Nuclear energy, Marine etc. |
Application | Pressure Vessel, Reactor, Tower, Chilling unit, Pre-heater, Pump vessel, Heat-exchanger, Crystalizer Digester, Hydrocracker, Polymerizers, Shift Reactors. |
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